Causes of Difficult Startup in Winter
- Increased Lubricant Viscosity:In cold environments, the viscosity of lubricants increases, which raises friction resistance and makes it harder for the spindle to start.
- Thermal Expansion and Contraction: The metal components inside the equipment may undergo deformation due to thermal expansion and contraction, further hindering the normal startup of the device.
- Unstable or Low Power Supply:Fluctuations or insufficient power supply can also prevent the spindle from starting correctly.
Solutions to Overcome Difficult Startup in Winter
- Preheat the Equipment and Adjust the Chiller Temperature: 1)Preheat the Spindle and Bearings:Before starting the equipment, preheating the spindle and bearings can help increase the temperature of the lubricants and reduce their viscosity. 2)Adjust the Chiller Temperature:Set the spindle chiller temperature to operate within the 20-30°C range. This helps maintain the lubricants' flowability, making startup smoother and more efficient.
- Check and Stabilize Power Supply Voltage: 1)Ensure Stable Voltage: It is important to check the power supply voltage and make sure it is stable and meets the device's requirements. 2)Use Voltage Stabilizers: If the voltage is unstable or too low, using a voltage stabilizer or adjusting the network voltage can help ensure that the device receives the necessary power for startup.
- Switch to Low-Temperature Lubricants: 1)Use Appropriate Low-Temperature Lubricants:Before the onset of winter, replace the existing lubricants with those that are specially designed for cold environments. 2)Select Lubricants with Low Viscosity:Choose lubricants with low viscosity, excellent low-temperature flowability, and superior lubrication performance to reduce friction and prevent startup issues.